Many types of circular saw blades in the marketplace are used for different types of cutting work. Unfortunately, none of any single circular blades are perfect for all types of cutting work.
So, we need to find some right blades that are perfect for cutting melamine, Plastics and formaldehyde resin make melamine chipboard. If you don’t select the right blade for cutting wood, that may create chips on the melamine board.
This article will suggest some right and perfect blades based on our research and highly recommended by users. So that you can pick the right circular saw blades to cut melamine without any chipping.
Many circular saw blades we have tested in our projects for cutting melamine. But we have found the 5 best blades to cut melamine without chipping, tear out, and smoothly.
In this review and guide, we will discuss the 5 right blades and the cutting method of melamine to pick the right blade and get an accurate idea of cutting melamine perfectly as your need
5 Best Circular Saw Blade For Melamine
1. Freud Diablo Fine Finish Circular Saw Blade
Key Features
- Material: Metal Carbide
- Blade Size: 10 Inches
- Tooth: 60
- Arbor: 5/8
Freud Diablo is one of the best reputed and ideal circular blades manufacturers for cutting melamine to the users. The Freud Diablo’s 10″ x 40-Tooth ATB circular saw blade is ideal for Smooth, no sanding, and high-quality crosscuts for the melamine.
This blade’s teeth are made of TICo High-Density carbide, ensuring maximum performance and making it a long-lasting, durable blade. In addition, its thin kerf structure provides a fast and effortless cut also.
This blade has used permanent Perma-SHIELD non-stick coating that keeps the blade away from free gumming, corrosion, reduces friction and pitch build-up to get precise cuts and longer cutting life.
Its laser-cut stabilizer technology also reduces vibration, high tooth count, and the 5/8 arbor produces extremely comfortable and no chipping cuts.
Pros- This blade comes with 5 pack bundle
- Tico hi-density carbide tooth ensures maximum performance and cutting life.
- Tri-metal shock resistance gives it maximum durability.
- Perma-Shield non-stick coating keeps the blade away from free gumming, rusting, and corrosion.
- Though this blade is perfect for cutting melamine, you can also get smooth cuts on wood and metal.
- If you don’t clamp the workpiece, this blade may wobble a little.
- The price seems a bit high but affordable as it comes with 5 pack bundle.
- TiCo HI-DENSITY CARBIDE TOOTH: TiCo Hi-Density Carbide specifically designed for each application to provide maximum performance and cutting life
- PERMA-SHIELD COATING: Perma-Shield non-stick coating reduces gumming, rusting, and corrosion
- Laser cut stabilizer vents trap noise and vibration keeping it cool and reducing blade warp
2. Freud Thin Kerf Melamine Circular Saw Blade
Key Features
- Material: Blend
- Blade Diameter: 7-1/4 Inches
- Tooth: 60
- Arbor: 5/8
- Weight: 0.71 Pounds
Do you want flawless, chip-free edges cut for melamine and Plywood? Then the Freud 7-1/4 circular saw blade is perfect for you. Freud has used advanced technology, developed its kerf and features, and specially designed this blade for cutting melamine.
This blade has used a Hi-ATB tooth, anti-vibration slot, and thin kerf that provides a smooth cut and makes it an ultimate finish and best scoring blade for cutting plywood and melamine.
Its premium Tico Hi-density larger carbide blend grain ensures the maximum performance and fast cutting process. Its high alternative top bevel tooth design generates splinter-free cuts.
Pros- This blade has used premium Tico high-density crosscutting bled that has increased its performance.
- Hi-ATB tooth design helps to get splinter-free cuts, crisp and flawless finish.
- Laser-cut anti-vibration slots help to reduce vibration.
- Perma-Shield Non-Stick coating rescues blade strain and keeps away your blade from corrosion and pitch build-up.
- Price is affordable with satisfactory quality.
- The blade comes in multi-color.
- This blade is not good for cutting non-ferrous materials and rips wood.
- Cutting ¾ inch of laminate may give you a bad experience.
- Specs: Arbor 5/8", Diameter 7-1/4", Grind Hi-ATB, Hook Angle -5°, Kerf .079", Plate .063", Teeth 60
- Premium TiCo HI-Density Carbide Crosscutting Blend for Maximum Performance
- High Alternate Top Bevel (HiATB)Tooth Design produces splinter-free cuts
3. BOSCH Fine Finish Circular Saw blade for Melamine
Key Features
- Material: Brute Carbide
- Tooth: 80
- Arbor: 5/8
- Carbide: C4 Micro-Grain
The BOSCH Daredevil 10-inch 80T circular saw is nice for deburring and chamfering openings to pre-drilled holes. This blade is used in the electrical, plumbing, and HVAC contractors’ sector. With this circular saw blade, you can cut different materials, especially melamine, smoothly and accurately.
BOSCH saw blade’s countersinks are made up of standard high-speed steel and super hard titanium coated bits that help to perform against any type of toughest materials.
Its C4 micro-grain carbide formulation, thin kerf, and extra hard steel plate features allow you to cut faster and make this blade most durable. C4 micro-grain is an upgraded version of carbide that increases damage resistance.
This blade has also used popular perma-shield non-stick coating to protect from corrosion, gumming, pitch build-up, and overheating. Another interesting feature is the ATB tooth, which helps to get splinter-free cuts on melamine.
Pros- This blade formulation has used brute carbide that increases impact damage resistance.
- ATB tooth geometry features make it one of the fastest crosscutting blades for melamine.
- Its speed coat antifriction finishing allows faster cut without any burning or melting.
- It has used thinner kerf that allows the faster cut and less waste.
- Extra-hard steel blade body ensures accuracy on cutting and resist blend for accurate cuts.
- This blade may not satisfy you on cutting laminate flooring.
- This blade is not good for rip cut and may not stay flat on the table saw.
- Brute Carbide – an upgraded C3/C4 micro grain formulation for increased impact damage resistance
- ATB tooth geometry – for fast Cross cutting, cutoff and trim of wood and plywood
- Speed coat – an antifriction finish for faster cutting with no burning or melting
4. Amana Tool Melamine Circular Saw Blade
Key Features
- Material: Carbide Tip
- Blade Diameter: 250mm
- Tooth: 80
- Arbor: 5/8
Amana Carbide Tipped Double-Face Melamine Circular Saw Blade is specifically designed for cutting melamine. As a result, you can easily cut melamine without chipping or bottom edges.
This blade features 10 inches diameter, 80 teeth, 5/8 arbor, Hi-ATB tooth grind, and MB10800 carbide double-face melamine, making this blade unique. This blade also has many other features that make it one of the best industrial saw blades in the marketplace to cut melamine.
Among the many other features, its steel plate with laser-cut expansion slots is notable. Laser-cut expansion slots prevent this blade from overheating and warping.
One more notable feature of this blade is its thickness and heavy-duty plate. This feature added more stability and offered smooth cuts on melamine. In addition, this blade has used a 25-degree high-ATB grind that helps to slices and clean fragile surface melamine and laminating coating.
Its copper plug features reduce noise and vibration while using. Finally, this blade also used extra-large carbide tips that increase blade life and strength.
Pros- This blade is specially designed for cutting melamine.
- Its heavy-duty plate added more stability and strength on cutting melamine.
- This blade is easy to resharpen.
- Its copper plug features reduce noise and vibration
- Laser-cut slots and steel plates prevent this blade from overheating.
- The price seems a bit high, but if you consider the quality, it is ok.
- This blade is good for melamine, but we didn’t get good results cutting wood.
- (D) diameter: 10 (250mm)
- Teeth: 80
- (D) Bore: 5/8
5. COMOWARE 10 inch Circular Miter Saw Blade
Key Features
- Material: Carbon Steel
- Blade Diameter: 10 Inches
- Tooth: 80
- Arbor: 5/8
- Style: 10” X80T
- Antivibration Slot: Yes
Premium Tip, antivibration slots, large teeth, and VC1 tungsten high-quality carbide makes it a unique miter saw blade for cutting melamine. VC1 tungsten provides more sharpness and long life of the saw blade. Its larger tooth allows for sharpening the tooth many times, and high-quality carbide ensures good and smooth cutting performance on cutting melamine.
Ten inches diameter and the 5/8 inches arbor hold the blade’s stability when in use. In addition, this blade has a large space between the teeth and laser-cut expansion slots, which helps to remove the chip and create less heat.
Pros- This blade comes at an affordable price.
- It’s ATB grind specially designed for cutting melamine.
- Its steeper bevel helps to reduce tear-out on cross-grain and melamine cut.
- You can complete more tasks just by spending less time with this blade.
- This blade has used high-quality carbide material that ensures its long life.
- Though the manufacturer recommends cutting wood, we didn’t find the best results on cutting hardwood like melamine.
- Sometimes it burns while cutting hardwood.
- UNIQUE DESIGN: PREMIUM TIP, ANTI-VIBRATION DESIGN, LARGE TEETH. General purpose finishing and the 80 teeth tip is made of VC1 tungsten carbide which adds the saw blade's sharpness and provide extended life of saw blade. The large tooth design allows the blade to be safely sharpened more times. Larger spacing between the teeth is more convenient for chip removal and heat dissipation.
- HIGH QUALITY CARBIDE MATERIAL: Provide the best cutting experience, with good cutting performance. Prolong the service life of Saw Blade, and add the sharpness.
- WIDELY USE: The 10" saw blade has a 5/8" diamond arbor which fits into both round and diamond hole blade machine and maintains the stability when in use.
Step By Step Guide: How to Cut Melamine Without Chipping With The Circular Saw Blade?
Plastics and formaldehyde make melamine chipboard. Melamine is mostly used for furniture, veneer, and insulation materials. It is important to know how to cut melamine without chipping with a circular saw blade as glued with the particleboard.
N:B: Never use a table saw for cutting melamine, and wear a safety protective mask, earplugs, and goggles before you start cutting melamine.
Step 1: Choose a right circular saw blade for cutting melamine
First of all, you need the right blade for cutting melamine. We have chosen the Five best circular saw blades from the marketplace with a good reputation and users review for cutting melamine without chipping. So, pick any of them. We will recommend Amana carbide Double-Face Melamine Circular Saw Blade.
The higher tooth, the better and smooth the cuts you will get while cutting melamine. So, choose above 60t tooth blade and 250mm minimum diameter.
Though hollow roof tooth geometry coated blades are idle for cutting melamine, but they are expensive and hard to find a suitable size. So, we have used all conventional blades with the process.
Step 2: Mark the cutting line
After selecting the right blade for your task, now it’s time to mark the line on melamine panels where you want to cut. You need a straight edge, pencil, and tape measure for step 2. Now, continue the line on both edges of the melamine panels or board according to your project. The addling line on the melamine board will help you to cut properly.
Step 3: Prepare your circular saw.
To melamine without chipping, it is important to pick the right circular saw for step3. It is highly recommended to pick a double-sided melamine blade specially designed for cutting melamine while minimizing chipping on the board. Yeah! You may pick any blades from our list for this task.
But we recommend Amana carbide Double-Face Melamine Circular Saw Blade. Make sure, one more thing, if possible, use a backlash-free needle plate on your machine with the blade.
Step 4: Place the melamine board properly.
First of all, set the circular saw blade to cut ¼ inch into the melamine board for a clean cut. On both sides of the board, take a clean cut before the full cut. This process will help you to get a smooth cut on melamine without chipping. Keep in mind. If you can’t place the melamine board properly on the right side, you may not get a cut without chipping. Now swing the board with your circular saw blade and follow the visible part is in the bottom. Because the cutting process always goes on from bottom to top.
Step 5: Feed the melamine board as easy as possible
In this step, you need to make sure that saw is stable and level before start cutting. If your melamine board is too long, try to put another table behind to support the board so that it could not drag.
Cutting long pieces of melamine board is a bit risky if you don’t support your board. To get smooth, fine, and no chipping cut, this process is important. In step 5, your last job is to rub the surface of your table with wax paper to reduce friction or use a coat to finish the job.
Step 6: Use tape to protect melamine
Every machine creates some vibration and torques that are enough to tear out your melamine board. So, it is better if you can reduce vibration to protect your melamine board from damage. Though all the blades have anti-vibration slots, rather you should use wide painter’s tape for more safety.
Now measure the board correctly and draw a line as your need on the melamine board. Make sure your tape is placed straight and centered with the line, and make sure tapes are on each side of the board.
Step 7: Prevent the melamine chipboard from chipping
As the melamine board is thin enough so, do not use a table or hand saw blade. Rather you should use a circular saw blade. Use particleboard and attach with the melamine board.
Keep in mind, particleboard and melamine board should be the same size. You have one more as left; use claps to clip the melamine board with the place. Now you are ready for the cutting melamine with the circular saw blade.
Step 8: Start to cut.
Double-check your safety gears, which we mentioned before, once you are done all the pre jobs. Get ready for the cut.
Firstly, you will be cutting between 1 to 2 mm deep, and we will start from the bottom line of the board.
After cutting the bottom line, if you see the cut is perfect, then cut the entire melamine board. If you need to adjust the saw height according to your need, do that.
What are the reasons of chipping still following all the rules?
a. Maybe your blade is not sharp enough.
b. Your blade may have some crooked tooth.
c. Sierra may be in bad condition.
d. You didn’t choose the correct blades for cutting melamine.
e. It may have some tilt on the blade.
f. Saw’s motor bearing may be in poor condition or old enough.
g. The blade plate may be dirty.
FAQ: Best Circular Saw Blade For Melamine
Do I need a special circular saw blade for cutting melamine?
Yes! You need a special blade for cutting melamine because Melamine boards are made with weak materials.
Most users use the hand, or miter saw, but we recommend using specially designed circular saw blades for cutting melamine.
The specially designed blades for meline will give you the best performance with lower maintenance costs.
How do you cut melamine with a circular saw?
See our step-by-step guide: how to cut melamine without chipping with a circular saw blade.
How to cut melamine shelf with a circular saw
First of all, you have to measure and draw out your cut line. Then you have to score the melamine on both sides, tape, pencil, and edges. Then, adjust your circular saw and make a 1 to 2mm first cut. Finally, make the final cut. For more details, you can read our step-by-step guide for cutting melamine.
What saw blade is best for melamine?
Melamine is a very tricky and brittle material. So, you have to be careful, and you will have need a special blade to cut melamine. However, in general, higher teeth (at least 60T) and thin kerf blades are perfect for cutting melamine.
Conclusion
Melamine is a vastly used material in our daily life. That’s why many reputed companies are making melamine products. So, they need circular saw blades for cutting and sizing them.
Anyhow, we have listed the 5 best circular saw blades for cutting melamine based on our research, field experience, and clients’ reviews. We hope this article and review guide will help you find a suitable blade for your task. If you need any information and suggestions, let us know in the comments below.